Respirator Fit Testers

Respirator Fit Testers

Respirators are highly effective Personal Protective Equipment (PPE), designed to safeguard individuals against a variety of contaminants in the air when correctly worn and fitted. These contaminants can cause a range of respiratory illnesses and other health issues, especially when individuals are exposed over prolonged periods of time without the use of PPE. As a result, it is imperative that workers are equipped with the appropriate respirator for their application.

While respirators play a vital role in the protection of workers from dangerous airborne contaminants, a mask that does not correctly fit the user, has developed cracks or been damaged will allow the contaminated air to breach the mask and provide an inadequate level of protection.

Conducting a fit test allows users to assess and confirm proper fit and effectiveness of the respirator in protecting users against hazardous particles.

User seal checks can also enhance respirator fit testing programs by ensuring a mask is worn correctly or if adjustments are needed each time a mask is donned thus providing an additional level of protection.

Respirator Fit Testing Requirements in Australia

Whilst specific requirements for fit testing regimes can vary depending on the state, in general, respirator fit testing is an integral element for employers to maintain a safe work environment and protect workers’ health so far as reasonably practicable under the model Work Health and Safety Laws.

Accordingly, fit testing must be undertaken for all tight-fitting respirators to ensure an adequate level of protection is provided in hazardous environments. Guidance is provided in the Australian New Zealand Standard AS/NZS1715, which prescribes that fit testing should be undertaken before a worker wears a respirator for a job and should be reassessed at least annually, whenever facial changes such as weight gain occur, or when a different style, type or model of respirator is used.

Respirator fit testing must also be conducted by a competent person. Organisations such as Resp-Fit provide training and accreditations for respirator fit test operators in accordance with the ‘competent person’ guidance provided by AS/NZS ISO 16975.3:2023 Section 5.

Explore a range of quantitative respirator fit testers and accessories from leading brands such as OHD and TSI.

To learn more about our respirator fit testing solutions, contact your local office today.

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Respirator fit testers can be rented from Air-Met Scientific offices nationally for short and long term hire. Reach out to any of our offices located in Adelaide, Brisbane, Mackay, Melbourne, Perth, and Sydney to discuss your respirator fit tester rental requirements.

The types of respirators that require fit testing can vary depending on the jurisdiction. Across Australia, fit testing is generally required for all workers wearing tight-fitting respirators. This includes both full and half-face respirators, regardless of whether they are reusable or disposable. Fit testing for respirators is essential where workers may be exposed to hazardous airborne contaminants including dusts and aerosols such as silica.

It is also important to consider the technology used by the fit tester and the applicability for the type of respirator being used.

Qualitative and quantitative respirator fit tests differ primarily in their testing methods and accuracy. Qualitative fit testing uses an agent such as saccharin, banana oil, or even a smoke irritant, which is released outside the respirator, sometimes under a hood, and tests if the wearer can sense or smell the agent. This relies on the user's sensory detection of the test agent, making it subjective and unable to be quantified. It is typically used for half-mask respirators. In contrast, quantitative fit testing uses specialised instruments with approved technologies to measure the amount leakage of particles or air into the mask, providing objective results. This method is suitable for all tight-fitting respirators and quantifies the result with a fit factor, offering higher accuracy beyond a simple fail or pass result. Quantitative test methods include generated aerosol, ambient aerosol, and controlled negative pressure methods, which each have varying pros and cons and are suitable for different applications.

For more information on the different fit testing technologies and equipment best suited to your application, reach out to your local Air-Met Scientific office.

Like any piece of equipment used for measuring, respirator fit testers require regular maintenance and calibrations to ensure their accuracy and reliability in keeping your team protected. It is recommended that this is done at least annually and involves checking for any wear and tear, ensuring the sensors are functioning correctly, and verifying that the software is up to date. Proper maintenance helps in providing consistent and accurate fit test results, which are crucial for ensuring the safety and protection of workers.

Respirator fit testers can be serviced with the manufacturer or an authorised local service centre to ensure it is handled by a trained service technician with knowledge of the device’s inner workings. This also ensures the equipment’s integrity is maintained along with any manufacturer warranties.

Air-Met Scientific is a manufacturer authorised service centre for a range of trusted brands. Contact your local representative to enquire more about your service requirements.

For testing masks where workers may be exposed to respirable crystalline silica (RCS), a quantitative fit tester is suitable. Quantitative fit testing provides precise measurements of the mask's fit by detecting any leakage around the face seal and generating a fit factor. Since RCS exposure is a significant health hazard that can remain permanently in the lungs, it is imperative that respiratory protective equipment is tight-fitted and accurately fit tested to reliably ensure that workers are under no circumstances exposed to dangerous levels of RCS.